Re: Cutting Starboard HDPE to shape - best tool for curved cuts?
Routing from a template is nicest but may be more trouble.
Saw blades only leave marks. I would carefully bandsaw outside the line then used a router bit to clean it. Or just smooth it on a belt sander if you are handy doing that type of thing. I use a 6 x 48 stationary belt sander for things like that. Depends on how "smooth" is smooth to you.
Jig saws often create an angled cut.
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