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Old 29-07-2020, 12:42   #1
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Volvo Penta 2003 Injector Sleeve install

Volvo Penta 2003 Injector Sleeve install

I am replacing injector sleeves and am unable to locate the flaring tool for the sleeves. Any recommendation where to find one or a work-around. Thanks!
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Old 30-07-2020, 18:33   #2
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Re: Volvo Penta 2003 Injector Sleeve install

I contacted a local Volvo Penta service center. They went out of their way to look at their online up to date repair instruction and we discovered there is a typo in the service manual the general public has access to via google.

The correct part number is 884823. Injector sleeve flaring tool Volvo Penta 2000 series.
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Old 31-07-2020, 09:15   #3
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Re: Volvo Penta 2003 Injector Sleeve install

Yes, in the three different printed manual versions that I have, 1984, 1986, and 1997, two of the three show the transposed number (884283 vs 884823) in the pictorial text, however on the page listing all the service tools all three versions show the correct number.(884823)

It might be noted that there are two tools listed for installing the injector copper:
- 884557- drift for installing the copper sleeve in the head
- 884823- flaring tool for swedging the copper into the head

According to the online store “Marine Parts Express” the swedging tool does not show up discontinued.
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