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26-03-2024, 20:24
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#1
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Registered User
Join Date: Feb 2024
Location: Jersey Shore
Boat: Pearson 323
Posts: 34
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Dye for Sanding Gelcoat
I'll be doing some gelcoat repair on my boat and would like to find a cheaper alternative to the Dry DyeCoat that TotalBoat sells @ 72$ per small container.
Is there an alternative that's affordable for a DIY small project?
I'm not looking for pigment dye to change the color of gelcoat. I'm looking for the dye to use while sanding between different grits.
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26-03-2024, 22:39
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#2
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Registered User
Join Date: Jan 2023
Posts: 2,148
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Re: Dye for Sanding Gelcoat
How about Prussian blue machinist layout dye? Not sure it’s actually cheaper, but it’s more common.
And there are a lot more choose for dry guide coat than total boat. Shop around
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26-03-2024, 23:48
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#3
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Registered User
Join Date: May 2010
Location: Sydney Australia
Boat: Fisher pilothouse sloop 32'
Posts: 3,516
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Re: Dye for Sanding Gelcoat
Mabee guide coat from an automotive paint supplier?
__________________
Rob aka Uncle Bob Sydney Australia.
Life is 10% the cards you are dealt, 90% how you play em
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27-03-2024, 01:05
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#4
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Registered User
Join Date: Oct 2014
Location: Floating up the East coast of the US; livin’ the dream!
Boat: Leopard 40 2009
Posts: 699
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Re: Dye for Sanding Gelcoat
I saw an experienced fiberglass artist check his sanding with an ordinary pencil. He scribbled lightly over the small repair and sanded it off, just like others use the spray telltale. I asked, and he said it was the old school method he learned and just took a little longer to apply.
__________________
John Trusty
Better to trust the man who is frequently in error than the one who is never in doubt." -- Eric Sevareid
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27-03-2024, 01:37
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#5
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Marine Service Provider
Join Date: Jun 2015
Location: Croatia
Boat: neptunus 56 fly
Posts: 1,509
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Re: Dye for Sanding Gelcoat
Quote:
Originally Posted by advgaia
I'll be doing some gelcoat repair on my boat and would like to find a cheaper alternative to the Dry DyeCoat that TotalBoat sells @ 72$ per small container.
Is there an alternative that's affordable for a DIY small project?
I'm not looking for pigment dye to change the color of gelcoat. I'm looking for the dye to use while sanding between different grits.
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Exactly what is wrong with the gelcoat that it needs refinishing?
Are you repairing chipped, scraped or cracked gelcoat?
Or, simply restoring lost gloss
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27-03-2024, 06:17
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#6
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Registered User
Join Date: Dec 2011
Location: Buzzards Bay MA
Boat: Beneteau 423
Posts: 1,054
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Re: Dye for Sanding Gelcoat
Quote:
Originally Posted by SailingHarmonie
How about Prussian blue machinist layout dye? Not sure it’s actually cheaper, but it’s more common.
And there are a lot more choose for dry guide coat than total boat. Shop around
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Prussian blue has a grit. It is used for lapping surfaces.
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27-03-2024, 06:26
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#7
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always in motion is the future

Join Date: Feb 2009
Location: in paradise
Boat: Sundeer 64
Posts: 21,413
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Re: Dye for Sanding Gelcoat
I have used pencil scribbles and I’ve seen others use rattle-can paint. Rustoleum sells guide coat spray cans for $12
__________________
“It’s a trap!” - Admiral Ackbar.
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27-03-2024, 07:20
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#9
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Registered User
Join Date: Nov 2018
Location: Chesapeake Bay - Galesville, MD
Boat: Hinckley, Bermuda 40 Mk III, 40'
Posts: 491
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Re: Dye for Sanding Gelcoat
I used Dykem Steel Blue layout fluid (similar to Prussian Blue as mentioned by SailingHarmonie - but no grit). It's miscible with alcohol, so I diluted it about 4:1 alcohol: Dykem. 4 ounces will cost about $12.50 and will last you the rest of your life. I've also used it for sanding primer paint before rolling & tipping.
__________________
When I die, I want to go quietly, in my sleep; like my grandfather. Not screaming in terror like his passengers.
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27-03-2024, 07:42
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#10
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Registered User
Join Date: Sep 2019
Location: Bellingham, WA
Boat: Gulfstar 50 ketch
Posts: 422
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Re: Dye for Sanding Gelcoat
Prussian blue doesn't have a grit, it's a very opaque ink in a non-drying oil, used to identify high (or low) spots of mating surfaces (precision machined, scraped or ground surfaces). You use a diamond or other grit paste to do the lapping, then check the result using Prussian Blue. Unsuitable stuff to use for fairing - There is no good reason to add oil to a surface you probably want to stick something to, plus it's messy and would gum up your sandpaper.
Dykem could work but seems like overkill for fairing (also can be messy as is very viscous - i.e drips/runs/wicks easily
I use a very light dusting of cheap contrasting color quick-drying rattle can spray paint or purpose-made guide coat spray paint. I like the idea of the pencil (graphite) method for small areas or gross leveling, but for finding pinholes and small low spots on a large surface, guidecoat is the way to go.
Now I'm thinking more about Dykem - it might be handy to mix up and spray apply? I'll have to give it a try!
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27-03-2024, 08:08
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#11
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Registered User
Join Date: Jan 2023
Posts: 2,148
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Re: Dye for Sanding Gelcoat
Quote:
Originally Posted by hlev00
Prussian blue has a grit. It is used for lapping surfaces.
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No, it does not.
Prussian Blue is the name for a specific blue dye. Machinists use it to coat surfaces so they can scratch guide makes into it. Kind of old school now with cad/cam systems so maybe you haven’t ever actually used it. Because clearly you are confusing it with something else.
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27-03-2024, 08:15
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#12
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Registered User
Join Date: Jan 2023
Posts: 2,148
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Re: Dye for Sanding Gelcoat
Quote:
Originally Posted by Bellinghamster
Prussian blue doesn't have a grit, it's a very opaque ink in a non-drying oil, used to identify high (or low) spots of mating surfaces (precision machined, scraped or ground surfaces). You use a diamond or other grit paste to do the lapping, then check the result
……
Now I'm thinking more about Dykem - it might be handy to mix up and spray apply? I'll have to give it a try!
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Actually, Prussian blue is the dye used in Dykam. It is just a different formulation of the dye to the oil based dye used to check progress of lapping. That fluid does NOT have grit in it, but it is used when lapping so I guess that is what has people confused.
But bad on me for not mentioning a specific product, since Prussian blue has many different uses. What I was trying to point the op to is layout fluid, which most certainly does dry, and in my shop was always called “Prussian blue.”
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27-03-2024, 10:04
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#13
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Registered User
Join Date: Feb 2019
Location: Hood River Ore
Boat: Oyster 435
Posts: 285
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Re: Dye for Sanding Gelcoat
Quote:
Originally Posted by JBP
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+1. Use flat black spray paint. I use Prussian Blue regularly and don’t believe it’s the right thing for this application. Highly solvent, dark blue dye, with no abrasive. It’s used for metal lay out and lapping (for lapping abrasive is added).
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28-03-2024, 14:06
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#14
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Registered User
Join Date: Feb 2024
Location: Jersey Shore
Boat: Pearson 323
Posts: 34
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Re: Dye for Sanding Gelcoat
Thanks to all of you for your answers and suggestions. I had thought of the pencil method, and will try that first. The areas are small(er) and don't believe it should pose a problem in the final result. The cheap spray paint could be an alternative.
Thanks again.
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28-03-2024, 15:40
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#15
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Registered User
Join Date: Dec 2011
Location: Buzzards Bay MA
Boat: Beneteau 423
Posts: 1,054
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Re: Dye for Sanding Gelcoat
Be sure to do a test using spray paint. It could be a real mess if it doesn't work out. Otherwise go for an actual guide coat such as from Rustoleum.
https://www.rustoleum.com/product-ca...de-coat-primer
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