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01-12-2021, 14:13
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#1
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Senior Cruiser
Join Date: Sep 2010
Location: Pompano Beach, FL
Boat: Kaufman 47, Cutter
Posts: 371
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In Search of Ball Valve Handles
Our boat was built it Taiwan in 1985. She has two diesel tanks. There are two 3/8" ball valves for each tank for feed and return. Opening one set uses the port tank. Closing them and open the other set uses the starboard tank. The valves are perfectly fine, but one handle is missing, and another handle is damaged. I cannot identify the maker, although the back side of the handle is clearly stamped "Taiwan". The handles are a bit unique. Note the offset in the stop tang. I tried a replacement handle from Apollo, but it doesn't fit. Here are a couple photos. Anyone here have some good news to tell me?
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01-12-2021, 15:11
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#2
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Registered User
Join Date: Jul 2016
Location: Atlantic Highlands, NJ
Boat: Swallowed the anchor
Posts: 986
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Re: In Search of Ball Valve Handles
Those handles would be a fairly straightforward fabrication. Much easier in mild steel than SS.
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01-12-2021, 15:26
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#3
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Registered User
Join Date: Oct 2019
Location: Kennebunk ME
Boat: Owner built 60’ Aluminum Expedition Yacht.
Posts: 1,854
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Re: In Search of Ball Valve Handles
Valves this size don’t exactly cost a fortune even in 316 stainless. Try eBay.
The manatee crew .
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02-12-2021, 04:58
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#4
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Senior Cruiser
Join Date: Mar 2003
Location: Thunder Bay, Ontario - 48-29N x 89-20W
Boat: (Cruiser Living On Dirt)
Posts: 51,337
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Re: In Search of Ball Valve Handles
__________________
Gord May
"If you didn't have the time or money to do it right in the first place, when will you get the time/$ to fix it?"
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02-12-2021, 06:41
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#5
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Moderator Emeritus
Join Date: Feb 2012
Location: Carrabelle, Florida
Boat: Fiberglas shattering 44' steel trawler
Posts: 6,082
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Re: In Search of Ball Valve Handles
A cheap set of pattern files solves a lot of "don't fit" problems. It just takes a bit of patience.
https://www.amazon.com/Hardened-Stre...s%2C242&sr=8-5
__________________
Never let anything mechanical know that you are in a hurry.
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02-12-2021, 06:43
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#6
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Moderator Emeritus
Join Date: Feb 2012
Location: Carrabelle, Florida
Boat: Fiberglas shattering 44' steel trawler
Posts: 6,082
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Re: In Search of Ball Valve Handles
For that matter, a small adjustable wrench would solve most of your problems.
__________________
Never let anything mechanical know that you are in a hurry.
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02-12-2021, 12:00
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#7
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Registered User
Join Date: Nov 2014
Location: Olympia, Washington
Boat: 1979 Mariner Ketch 32-Hull 202
Posts: 2,125
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Re: In Search of Ball Valve Handles
Quote:
Originally Posted by michaeld
Our boat was built it Taiwan in 1985. She has two diesel tanks. There are two 3/8" ball valves for each tank for feed and return. Opening one set uses the port tank. Closing them and open the other set uses the starboard tank. The valves are perfectly fine, but one handle is missing, and another handle is damaged. I cannot identify the maker, although the back side of the handle is clearly stamped "Taiwan". The handles are a bit unique. Note the offset in the stop tang. I tried a replacement handle from Apollo, but it doesn't fit. Here are a couple photos. Anyone here have some good news to tell me?
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Have you tried new valves?
Remove the compression fittings that are screwed into the valve, and replace the valve complete with handles.
Tapers in the stem attachment is the way it's normally fabricated.
These look to be 1/2", tapered unions, just find 1/2"valves most hardware stores.
Boatyarddog
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02-12-2021, 12:04
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#8
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Registered User
Join Date: Jan 2013
Posts: 87
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Re: In Search of Ball Valve Handles
I think they were made by Grand Deer in Taiwan, common on many of the boats of the 80s and 90s.
I don't know if they are still made but suspect it is going to be easier to fabricate or replace.
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02-12-2021, 12:06
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#9
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Registered User
Join Date: Jan 2013
Posts: 87
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Re: In Search of Ball Valve Handles
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02-12-2021, 15:56
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#10
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Registered User
Join Date: Jan 2010
Location: Portland, Oregon, USA
Boat: 31' Cape George Cutter
Posts: 3,326
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Re: In Search of Ball Valve Handles
I had an old bronze 1-1/2" ball valve, US made, and was able to buy a stainless handle kit to replace the rusted handle. That was a bit more than $20. I bought a new valve on FleaBay for about double that, also with stainless handle. At some point it is just not worth chasing it down; if you can't find the part in a reasonable time then just buy new - they are simply not that expensive.
Greg
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03-12-2021, 06:02
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#11
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Registered User
Join Date: Apr 2017
Posts: 20
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Re: In Search of Ball Valve Handles
The ball valve handles that you need are available at most any commercial in your area plumbing supply or at NAPA. Also ,in your area Lewis marine supply has them.
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