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Old 19-12-2005, 14:41   #1
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Normal operating rpm

I have been unable to find a recommended figure for a "recommended" maximum rpm at which to run the motor during "normal" use.

The engine in question is a Volvo Penta 2003 (model, not year).

The Instruction book that I have downloaded quotes the maximum operating rpm as 3200 (producing 28 hp).

I'm guessing that there will be a percentage of the max revs that is recommended for long periods of motoring, and a higher percentage that may safely be used for short periods of time.

Because I cannot find any figures for safe rpm, I have been fairly conservative and stayed below 2200 rpm, but It would be nice to know if I could safely crank that up some without risking shortening the motor's life expectancy....

Anyone have any hard and fast figures or rule of thumb calculations?
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Old 19-12-2005, 14:58   #2
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Old 19-12-2005, 15:31   #3
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I looked at the power curve on Volvo's site. I think 2200 is to low. I'd run it between 2500-3000
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Old 19-12-2005, 16:44   #4
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80%

is the standard used for normal operation. If the maximum RPM is 3200 then the operating RPM would be in the vicinity of 2500 to 2600.

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Old 17-08-2020, 09:58   #5
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Smile Re: Normal operating rpm

Today, after repair of a leak in the return fuel line, bleeding, etc, by the Volvo agent, the motor was ticking like a swiss watch. The mechanic told me to accelerate full throttle in neutral. I asked: are you sure? and he said yes, lets give it a try. I did, it went up to 3200 rpm without smoke (and did not explode). I normally cruise between 2200 and 2800 rpm. It is a 2003 B (1991) raw water cooled.
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Old 17-08-2020, 10:16   #6
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Re: 80%

Quote:
Originally Posted by Jentine View Post
is the standard used for normal operation. If the maximum RPM is 3200 then the operating RPM would be in the vicinity of 2500 to 2600.

Jim
Your 80% is closer to a maximum sustained than a “normal”
For instance 75% power is usually a maximum sustained power for an aircraft piston engine.
However an engine will last much longer if not run so hard, the exception to that is if an engine is very much derated to start with, a seriously derated engine it’s not so bad to run nearly wide open, as wide open isn’t really “wide open” because it’s derated.

An automobile with a 6500 max RPM for example, 80% is above 5000 RPM, do you guys drive your cars in a gear that equals over 5000 RPM continuously?
Why not?
Then why would you do it in your boat? Do you think boat motors are “special” motors and that they are different than regular motors?

Low power operation, even for Diesel engine autos has a very great deal to do with why they last so long.
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Old 17-08-2020, 10:23   #7
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Re: 80%

Quote:
Originally Posted by Jentine View Post
is the standard used for normal operation. If the maximum RPM is 3200 then the operating RPM would be in the vicinity of 2500 to 2600.

Jim
Your 80% is closer to a maximum sustained than a “normal”
For instance 75% power is usually a maximum sustained power for an aircraft piston engine.
Actually percent power doesn’t track RPM exactly, but it’s not way off at higher RPM’s
However an engine will last much longer if not run so hard, the exception to that is if an engine is very much derated to start with, a seriously derated engine it’s not so bad to run nearly wide open, as wide open isn’t really “wide open” because it’s derated.

An automobile with a 6500 max RPM for example, 80% is above 5000 RPM, do you guys drive your cars in a gear that equals over 5000 RPM continuously?
Why not?
Then why would you do it in your boat?
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Old 17-08-2020, 12:05   #8
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Re: Normal operating rpm

It's a natural, non-turbo, engine. Higher rpm won't bother it as much because the exhaust gas isn't that hot. If you keep the oil clean, it can probably run at 80% for the next 20 years.

The most wear is going to be the rings and cylinder walls. Excessive heat and dirt in the oil are the cause the most wear. Once the crosshatching wears (carries oil to the upper cylinder) the cylinder and rings wear fast. Before that time, new crosshatching can be honed in and new rings will give near new performance.
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Old 21-12-2022, 03:22   #9
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Re: Normal operating rpm

I see this is an older post but I hope there are still some watching. I have a Volv Penta 2003T which gave up the ghost just as I went to take my boat out for a storm that was on the way up here (Eastern Canada). Fortunately I got a tow. The local mechanic gave the engine last rites and suggested a new engine (this one has been re-built at least once). I like the idea of repowering with an electric motor (honest I do understand the drawbacks but I am confident this is a good choice - just for me) - I need to get the Power Curve for the VP 2003T but cannot seem to find it anywhere - does anyone have a copy or know where one is located? Thanks
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Old 21-12-2022, 07:03   #10
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Re: Normal operating rpm

[QUOTE=The mechanic told me to accelerate full throttle in neutral. I asked: are you sure? and he said yes, lets give it a try. I did, it went up to 3200 rpm without smoke (and did not explode). [/QUOTE]

This is completely normal for a diesel engine in proper condition. Why people are afraid to do it is baffling. Owners would be unnerved to see a brand new engine run up to max RPM right after warm up.
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Old 21-12-2022, 07:23   #11
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Re: Normal operating rpm

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Originally Posted by gmowbray View Post
... I need to get the Power Curve for the VP 2003T but cannot seem to find it anywhere - does anyone have a copy or know where one is located? Thanks
Try this copy of the 2000 series datasheet/brochure. It is not the clearest PDF, but it does have power, torque, and fuel consumption curves for all the 2000 series engines.
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Old 23-12-2022, 09:10   #12
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Re: Normal operating rpm

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Originally Posted by never monday View Post
I looked at the power curve on Volvo's site. I think 2200 is to low. I'd run it between 2500-3000
I have a Westerbeke 20B Two (18 HP) diesel and my cruising rpm is 2500-3000.
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