On my Caliber 28 the cutlass is a two part design, with a piece affixed to the
boat and another piece that slides into and secures to that with two large bolts. Each bolt has one regular hex nut and one lock nut on top of that.
Here is a
photo of my cutlass:
https://photos.app.goo.gl/VRv7iwHitYQctUFa6
Recently while motoring I heard a new knocking
noise on the
hull. I dove to inspect and found that the whole cutlass was slightly loose. The part affixed to the
hull was secure, but the two bolts holding the two pieces together had apparently loosened. The shaft in the cutlass was secure so it didn't look like a bearing problem.
I tightened the two bolts down and the knocking stopped so I figured the problem was
solved. But about four hours of motoring later, it started again. I again tightened it, as hard as I could, figuring I had just not given it enough torque before.
Now I'm on another trip and there was no breeze yesterday so we motored for over 12 hours. It was fine almost all day and then the knocking began again.
I dove this morning and sure enough, I was able to tighten the nuts down significantly. I tightened even harder this time. As hard as I physically can.
The problem is again
solved, for now. But I feel like there must be something other than simple lack of torque going on here. My alignment is good and my mounts are brand new.
I'm just looking for ideas for troubleshooting here. If you had this issue before, what was the culprit? Maybe the nuts are installed incorrectly? Is this a sign that the bearing is worn out, even though the shaft is snug in the cutlass? Does the whole cutlass fixture need to be replaced? Just trying to figure out what to look at next.