Further to post #270:
ASTM A780-01 (American Standard Testing Method)
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ASTM A780 / A780M -09 Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip...
Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
4.2.2 Paints containing zinc rich dust - These are usually based on organic binders, pre-mixed and formulated specifically for use on
steel surfaces. Paints containing zinc dust, with concentrations of zinc dust in the range of 65-69% or above 92% in the dried film, are considered equally effective for the
repair of damaged galvanized coatings. The repair
paint to be used shall be selected by the galvanizer, unless the purchaser specifies a particular concentration or
paint system.
Corrosion resistance and
service performance are very dependant on the properties of the paint system, the extent of the surface preparation, and skills of individual applicators. Galv-Match-Plus™ meets this specification without exceeding it.
Corrosion resistance and
service performance are very dependent on the properties of the paint system, the extent of surface preparation, and skills of individual applicators.
ANNEXES
A2. REPAIR USING ZINC-RICH PAINTS
A2.1 Preparation of the damaged surface will be influenced by the type of paint selected and the anticipated service conditions. Experience shows that in general organic zinc-rich systems are more tolerant of surface preparation. Most organic zinc-rich paints containing zinc dust are not critical of climatic or atmospheric conditions for curing. Galv-Match-Plus & Prime-Zinc-Plus™ are organic zinc compounds.
A2.1.1 Surfaces to be reconditioned with zinc-rich paint shall be clean, dry, and free of
oil, grease, and corrosion products.
A2.1.2 Where anticipated, field service conditions include immersion, blast clean the surface in accordance with SSPC-SP5, white metal. For less critical field exposure conditions, blast clean the surface to near-white metal, in accordance with SSPC-SP10 (1 to 2 mil (25 to 50 (m)
anchor pattern), as a minimum. Where circumstances do not allow blast
cleaning, it is permissible to
power disk sand areas to be repaired to bright metal. To ensure that a smooth reconditioned coating can be effected, surface preparation shall extend into the undamaged galvanized coating. The method and extent of surface preparation shall be mutually agreeable to the contracting parties.
A2.1.3 If the area to be reconditioned includes welds, first remove all flux residue and weld spatter of a size or type that cannot be removed by blast
cleaning by mechanical means, that is, chipping, etc.
A2.1.4 Spray or brush-apply the zinc-rich paint (Galv-Match-Plus or Prime-Zinc-Plus™) to the prepared area. Apply the paint as recommended by the paint manufacturer in a
single application employing multiple spray passes to achieve a dry film thickness to be agreed upon between the contracting parties.
A2.1.5 Take thickness measurements with either a magnetic or electromagnetic gage to ensure that the applied coating is as specified.