Quote:
Originally Posted by sparrowhawk1
I've been watching videos on YouTube on how to take a standard alternator and use controllers from an e-bike to turn it into an electric motor. The next step is to take an outboard that is beyond repair but has a good lower unit and remove the engine and replace it with the motor (converted alternator).
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I am guessing that you might not find that to be as efficient as using a motor engineered to be a motor right from the start. But certainly it could be made to
work. If you do that, be sure to report back on this thread, with pics, because it would be a most interesting
project and I am sure the results would be of great interest. Personally I would mount a 3kw to 5kw BLDC motor in place of the powerhead but that is partly because I have experience with BLDC/PMAC type motors.
You would probably be best served by a proper
marine alternator too, vs a car alternator. It's a matter of
environment and requirements of dependability. Just as an
experiment though, doesn't really matter I suppose.
A 100 amp alternator for 12v (actually about 14v) has a rating in watts of 1400w. So if it is consuming 1400w in use as a motor, it is at its rated
power level. That is 1.88hp equivelant going into the motor. Expect the efficiency of the overall system downstream from the controller to be about 60% and that is a safe mechanical
power output at the prop of about 1.3hp. Enough to push a small
dinghy as long as you aren't trying to be a speedboat or bucking surf or a blue norther. Twice that power level would certainly be comforting. And to run at max rated power under a cowl you need forced ventilation into and through the alternator casing. The internal fan if it has one will not be sufficient. It is made to deliver full power mounted in a relatively exposed location with the engine running at speeds which would normally translate to a fair bit of over the road speed and a lot of natural air
cooling. Close it up under a cowl and things could get marginal. You would want to
monitor alternator case temp, as a minimum.
Now this is for a 100a alternator. Most car alternators are smaller. Some truck alternators are bigger.
Exceed the listed rating of your alternator at your peril. Then again, you can pick up another alternator at the junkyard or on craigslist or fleabay for about $30 I imagine, if your first one has a meltdown.
The good news is if the alternator doesn't
work out very well you can always mount a nice Motenergy or Golden 5kw motor on the same outbard carcass, and run it nicely off a Kelly controller fed by a 48v ebike
lithium ion
battery pack. I actually motored for a bit over 6nm in my converted
Cal 2-27 with one of my ebike packs powering my regular inboard system but that was of course going dead slow and it was all about seeing how far I could take a crazy idea, not how practical running a big
boat off a backpack portable
battery might be. Still it is an option for a small
dinghy. Anyway if you are leaning that way, go for it because you have the option to take the path more traveled if the path untraveled doesn't work out for you.