Chotu, I'm thinking you'd benefit from taking a short break, relax, and think things through.
You got
lost in your approximations; and taking the time to figure it all out in mm will help with this because it requires exceptional precision, which is hard with inches. It's okay, 'cause it's doable.
Back in the old days, it didn't matter whose thumb at the
boat yard was the "inch", and whose arm the "cubit", though it was probably the same guy, because working in timber, they learned how to be consistent.
Today, for real precise metal
work, mm is easier to work with, even if you're a Yank. I've tried using cm for sewing, and it has worked fine. Trust that it will work: I know you're smart enough to make it work.
Take a step back and relax. Really, you and your
new boat will be the better for it. And remember to use Duralac for the screws, if they will ever have to come out. If you don't, today when I was catching up was the only time I've read about using the blue Lock-tite; I know the red doesn't work, and I know the Duralac does. It is messy to use, be ready to wipe off excess, but
paint the screw well.
Warmly,
Ann