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26-01-2012, 17:55
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#1
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Marine Service Provider
Join Date: Jan 2011
Location: Eldean Shipyard, Holland, MI
Boat: 1977 Pearson 30
Posts: 113
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Portlight in Companionway Door
Hi. I am in the process of purchasing an older Pearson. The companionway door has been worn to near paper thin by years of "cleaning" with a pressure washer. I am intending on building a new door, just like the old one, out of 3/4 teak. I want to put a non-opening portlight, about 8" diameter of glass, in the top panel. Unfortunately, finding one is outsmarting my googling ability. Is there anyone producing a simple, non-opening, stainless steel frame portlight?
I also have the resources of a CNC machine shop at my disposal to produce my own. However, building one of anything isn't exactly economical. Is there a market out there for such a product? If I could build a couple hundred of these things the price might be tolerable.
Thanks in advance!
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26-01-2012, 18:32
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#2
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Registered User
Join Date: Mar 2003
Location: Philippines in the winters
Boat: It’s in French Polynesia now
Posts: 11,368
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Re: Portlight in companionway door
Have you tried the automotive sources. Some vans use to have small ports.
i.e. Largest Selection of Van Accessories Online.
Motion Windows: Series 1250
and my favorite> rv windows | eBay
__________________
Faithful are the Wounds of a Friend, but the Kisses of the Enemy are Deceitful! ........
The measure of a man is how he navigates to a proper shore in the midst of a storm!
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26-01-2012, 19:55
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#3
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Moderator... short for Cat Wrangler
Join Date: Jul 2009
Location: San Francisco
Boat: Cal 28 Flush Deck
Posts: 5,559
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Re: Portlight in companionway door
__________________
Sara
ain't what ya do, it's the way that ya do it...
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26-01-2012, 20:31
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#4
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Registered User
Join Date: Dec 2010
Location: Vancouver Washington
Boat: Ed Monk designed 34' Sloop Second Wind
Posts: 400
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Re: Portlight in companionway door
Just a thought for you. One of the nicest features of my boat is doors, with a track behind them. That way you can close the solid doors when you are not at the boat. Slide in an acrylic panel, when you need the light. Or put in drop boards while passage making.
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26-01-2012, 20:35
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#5
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Registered User
Join Date: Dec 2011
Posts: 2
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Re: Portlight in companionway door
For a cabinetmaker, a rectangular wood frame containing a piece of lexan is easy to build.
Mine was in the middle panel.
I would not do this in the lowest panel.
A related idea is to have alternate panels of the same size, but with screens.
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26-01-2012, 20:47
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#6
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Moderator... short for Cat Wrangler
Join Date: Jul 2009
Location: San Francisco
Boat: Cal 28 Flush Deck
Posts: 5,559
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Re: Portlight in companionway door
Quote:
Originally Posted by Ironhorse74
Just a thought for you. One of the nicest features of my boat is doors, with a track behind them. That way you can close the solid doors when you are not at the boat. Slide in an acrylic panel, when you need the light. Or put in drop boards while passage making.
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We have an acrylic drop in we use in place of hatch boards and really like it. Rarely do we need actually hatch boards. And all the light is lovely.
__________________
Sara
ain't what ya do, it's the way that ya do it...
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31-01-2012, 17:21
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#7
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Marine Service Provider
Join Date: Jan 2011
Location: Eldean Shipyard, Holland, MI
Boat: 1977 Pearson 30
Posts: 113
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Re: Portlight in Companionway Door
Apparently, a quality, stainless portlight is not commercially available! I thought sure someone on here would have first hand knowledge of where to get one. Oh well, if I produce some with 6" glass is anyone interested in one? I am not into high polish, so, anything that I produce will have clear machining marks in it. I will use stainless 303/304 and have the parts passivated (manufacturers speak for corrosion protection for stainless).
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03-02-2012, 16:07
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#8
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Registered User
Join Date: Feb 2012
Location: La Paz, Mexico
Boat: Cape George 36
Posts: 127
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Re: Portlight in Companionway Door
One more vote for acrylic drop boards. Love mine, heavy, gotta be careful not to scratch it, but beautiful. I only require lights below at night.
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04-02-2012, 07:54
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#9
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Registered User
Join Date: Dec 2011
Location: Ponce Inlet, FL
Boat: Beneteau Moorings 432
Posts: 241
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I'm waiting for mine. Should make a nice difference.
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04-02-2012, 10:03
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#10
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Registered User
Join Date: Aug 2009
Location: between the devil and the deep blue sea
Boat: a sailing boat
Posts: 20,437
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Re: Portlight in Companionway Door
There is a plexi window in the upper board here. Now I am thinking to find a very thick plexi and make two identical top washboards - one of them in dupy plexi. Then we could use this when we want light and regular plywood one when we want dark.
Inexpensive and works fine.
b.
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04-02-2012, 10:32
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#11
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Registered User
Join Date: Dec 2007
Posts: 1,076
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Re: Portlight in Companionway Door
Have you tried newfound metals? I dunno what their min. thickness is, but if anyone makes a port like you want I'd think it'd be them
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04-02-2012, 10:44
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#12
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Registered User
Join Date: Feb 2012
Location: La Paz, Mexico
Boat: Cape George 36
Posts: 127
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Re: Portlight in Companionway Door
Quote:
Originally Posted by xymotic
Have you tried newfound metals? I dunno what their min. thickness is, but if anyone makes a port like you want I'd think it'd be them
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They went out of business years ago. The product line is no longer actively produced but items can be special ordered from Port Townsend Foundry Port Townsend Foundry in Washington - they have all the forms.
They're not cheap, or fast, but they are quite good.
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04-02-2012, 11:14
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#13
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Registered User
Join Date: May 2008
Location: We're technically refugees from our home in Yemen now living in Lebenon
Boat: 1978 CT48
Posts: 5,964
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Re: Portlight in Companionway Door
This is what I did.
__________________
James
S/V Arctic Lady
I love my boat, I can't afford not to!
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04-02-2012, 22:22
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#15
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Registered User
Join Date: Feb 2012
Location: La Paz, Mexico
Boat: Cape George 36
Posts: 127
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Re: Portlight in Companionway Door
Quote:
Originally Posted by xymotic
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Huh, somebody launched a new company with an old name. FWIW, NFM used to sell stanchions, rail fittings, and similar hardware. Port lights wasn't in the mix.
If you get the chance, you might ask them why Pt Townsend foundry is now making the old new found metals handrails (which I have on my Cape George 36).
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