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24-10-2019, 16:28
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#1
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Registered User
Join Date: Aug 2015
Location: Marina del Rey
Boat: Hunter 31
Posts: 913
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Broken propeller
I hit some misfortune today, one of my propeller blades broke off and the other one cracked. I heard a loud bang, followed by massive vibrations (that was following a 4 hour motoring session). I am looking for a replacement but the whole experience made me think... what if this happens while at sea? Should I carry spare props? Is it more likely that it cracked due to age (35 year old boat) or I hit something? How would I hit something strong enough to crack a propeller without damaging the rudder? Very scary experience.
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24-10-2019, 17:25
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#2
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Marine Service Provider
Join Date: Sep 2014
Location: Auckland, NZ
Boat: Compass 790 , 7.9 metres or 26 ft
Posts: 1,268
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Re: Broken propeller
Have you kept up with the anodes? They get pretty weak with electrolysis eating them.
Was it a bit pinkish in colour? A spare prop is a good idea if off the beaten track.
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24-10-2019, 18:18
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#3
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Moderator

Join Date: Oct 2013
Location: Albany Ga.
Boat: Island Packet 38
Posts: 27,978
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Broken propeller
Definitely carry a spare prop. That way it can sit in the hold forever.
Usually it’s the guys with the complex props that need a spare, but for some reason it seems that Cats spit props, cause I’ve met three on Lagoons that have.
For the record, I carry a spare, it’s the fixed prop that came off to fit my complex one, I assume that is where most spare props come from.
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24-10-2019, 20:34
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#4
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Marine Service Provider

Join Date: Oct 2006
Location: Under a boat, in a marina, in the San Francisco Bay
Posts: 3,999
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Re: Broken propeller
Quote:
Originally Posted by Compass790
Have you kept up with the anodes? They get pretty weak with electrolysis eating them.
Was it a bit pinkish in colour? A spare prop is a good idea if off the beaten track.
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24-10-2019, 20:47
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#5
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Registered User
Join Date: Jan 2011
Location: Caribbean live aboard
Boat: Camper & Nicholson58 Ketch - ROXY Traverse City, Michigan No.668283
Posts: 4,628
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Re: Broken propeller
Quote:
Originally Posted by fstbttms
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Duct tape?
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24-10-2019, 21:28
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#6
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Certifiable Refitter/Senior Wannbe

Join Date: Jan 2008
Location: South of 43 S, Australia
Boat: C.L.O.D.
Posts: 9,879
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Re: Broken propeller
Quote:
Originally Posted by fstbttms
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I guess it wasn't lapped
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All men dream: but not equally. Those who dream by night in the dusty recesses of their minds wake in the day to find it was vanity: but the dreamers of the day are dangereous men, for they may act their dreams with open eyes, to make it possible. T.E. Lawrence
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24-10-2019, 22:09
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#7
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Moderator
Join Date: Nov 2011
Location: aboard, cruising in Australia
Boat: Sayer 46' Solent rig sloop
Posts: 17,082
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Re: Broken propeller
Nah, they were running the fridge off it!
Ann
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Who scorns the calm has forgotten the storm.
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24-10-2019, 23:01
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#8
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Marine Service Provider
Join Date: Sep 2014
Location: Auckland, NZ
Boat: Compass 790 , 7.9 metres or 26 ft
Posts: 1,268
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Re: Broken propeller
Quote:
Originally Posted by Compass790
Have you kept up with the anodes? They get pretty weak with electrolysis eating them.
Was it a bit pinkish in colour? A spare prop is a good idea if off the beaten track.
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CORRECTION: I should have properly described the possible problem as galvanic corrosion, as being more likely than stray current corrosion.
Surprised my a***e didn't get kicked earlier but I sense a treacherous undercurrent in this thread that maybe occupying minds. 
Every pic tells a story
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25-10-2019, 14:53
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#9
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Moderator
Join Date: Nov 2011
Location: aboard, cruising in Australia
Boat: Sayer 46' Solent rig sloop
Posts: 17,082
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Re: Broken propeller
....a dastardly, cruel, destroying undercurrent!
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Who scorns the calm has forgotten the storm.
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25-10-2019, 15:13
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#10
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Registered User
Join Date: Oct 2015
Posts: 1,601
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Re: Broken propeller
For what is is worth, for a boat to get a Category "A" open ocean certification from the EU authorities, a spare prop used to be required equipment. I assume that is still true.
For a prop to come apart as the OP described it almost certainly was weakened by galvanic corrosion. Bronze is normally ductile enough that even a significant impact will rarely fracture it, but rather bend it. Bronze that has been de-zinced by galvanic or stray current corrosion is fragile and brittle. That only happens on a boat that has been neglected through apathy or ignorance.
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25-10-2019, 16:45
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#11
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Moderator
Join Date: Nov 2011
Location: aboard, cruising in Australia
Boat: Sayer 46' Solent rig sloop
Posts: 17,082
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Re: Broken propeller
It can also happen if you're in an electrically leaky area of a marina...over one weekend: happened to friends of ours just before the marina upgraded its wiring, and iirc, cost them about 10K for a new leg to their sail drive, and new prop.
However, back to Pizzaz's question. If he didn't strike rocks, then, I agree with billknny, about the galvanic corrosion.
Ann
__________________
Who scorns the calm has forgotten the storm.
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26-10-2019, 15:51
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#12
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Registered User
Join Date: Aug 2015
Location: Marina del Rey
Boat: Hunter 31
Posts: 913
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Re: Broken propeller
I agree that it was galvanic corrosion. I think neglect or apathy are strong words... I do replace the zincs on time but Marina Del Rey is a very hot Marina and the propeller was old.
On a different note, I sourced a relatively unused Martec folding prop which I plan to install this weekend. I looked at a number of old Martec props, some still on the shafts and while I like the overall design, I came to the conclusion that once you put one on, given the special long bronze nut they use, it would be very hard to take off after a number of years. So, the question is is there something I can do to make it easier for the bronze nut to come off when the time comes to replace the prop again. Do I just put marine grease? Is there a better compound? Shall I try to source/make a stainless steel nut?
Thank you.
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26-10-2019, 16:06
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#13
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Registered User
Join Date: Mar 2016
Boat: McCurdy & Rhodes Custom 46
Posts: 486
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Broken propeller
When I had a Martek I used a bit lubriplate water pump grease. I had an adjustable wrench large enough to fit on the flat sides of the hub, and a 1/2” breaker bar with an adapter to 3/8” and a short extension to get in to the nuts 3/8” square socket.
No problems once I started doing that.
If it were today I would use a hint of tefgel.
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26-10-2019, 18:19
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#14
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Moderator
Join Date: Nov 2011
Location: aboard, cruising in Australia
Boat: Sayer 46' Solent rig sloop
Posts: 17,082
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Re: Broken propeller
Pizzazz, first time you use it, check how long it takes to stop the boat in reverse. Our old Martec was not a great boat stopper. The FOF 3 blade works much better in reverse.
Ann
__________________
Who scorns the calm has forgotten the storm.
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26-10-2019, 20:08
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#15
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Marine Service Provider

Join Date: Oct 2006
Location: Under a boat, in a marina, in the San Francisco Bay
Posts: 3,999
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Re: Broken propeller
Quote:
Originally Posted by Pizzazz
ISo, the question is is there something I can do to make it easier for the bronze nut to come off when the time comes to replace the prop again. Do I just put marine grease? Is there a better compound? Shall I try to source/make a stainless steel nut?
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I hate to say it but all of your suggestions are very bad ideas. You absolutely should not lubricate a prop nut of any kind. And having removed and installed many Martec folders, I can tell you that removing the Martec barrel nut is not a problem provided you use the proper tools. And as for having a stainless nut fabricated, that is an extremely very bad idea. Monel is the only metal that should ever be used with Martec props. But again, there is no reason to replace the existing nut. Not even sure why you think it would be necessary.
BTW- Considering that MdR is the largest man-made marina on the planet, I think it's a bit of a stretch to make a generalization like it's "a very hot harbor." It almost certainly is not. In fact, the "hot harbor" is largely a wive's tale, IMHO.
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