Here is another thought that is possibly
Perkins specific. The
wiring harness from the
engine joins the
wiring harness from the control panel at a 8 (?) pin
plug at the back of my '84
Perkins 4.108. The
plug was supposed to be clamped in place to keep it from both flopping around and to keep the two halves mated. Mine had slipped out of place and one of the wires had rubbed through the
insulation and was shorting to the bracket, which is "ground" (actually
battery negative since boats aren't "grounded"). After doing a bit of
electrical surgery, insulating, and re-clamping that plug, all sorts of little issues resolved themselves. Strange voltage readings, intermittent start, gauges jumping. I think it may have also toasted the
regulator (internal) in my
alternator.
Out of curiosity, when you had the
alternator tested, do you know if they tested the tachometer output? Do you take it to Manny, Mo and Bubba or a real auto/marine
electric shop. If you can find a real auto-electric shop, you will never go back to the AutoDrone crowd. They will
rebuild your alternator or starter with quality
parts for less than you can get a Taiwanese reman. Mine was the original Delco unit. They rebuilt it, replace half of the case and rewound it for a higher amp output for $60!!!! Is it a
Balmar? No! Can I take it to pretty much any shop in the world if the
regulator or diodes crap out? Yes!
Richard
Vamonos
Pearson 385