Thanks all for your suggestions. Here are the answers to your questions:
Waterman - yes formatted on a PC with the default settings
Pete7 - E120 has worked with no issue for seven years. Works fine when I put the USA chip back in
Waterman - card goes "home" just like the USA card
Transmitterdan - Can is a Sandisk 128 card, the one recommended by Raymarine
Opie 91 - Does not get to step four. Boots up like the upgrade card (or any card) is not there. Goes to the default worldwide chart. I did a factory reset.
YVRdennis - here is where I bought the card. Amazon or Ebay, don't recall
Qty Item Options Price
1 NEW 128MB Sandisk CF Card Compact Flash OEM Genuine with jewel case CompactFlash
Item # 280931398064 $17.99 USD
Amount $17.99 USD
Business Contact Information
URL: Welcome to Gayatri Electronic Repair Company
Customer Service Email
I have ordered the upgrade card from Raymarine's subcontractor, Radar Marine
, $45, "guaranteed" to boot up. I'll let you know how it turns out.